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Carb convert

 
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staley52



Joined: 17 Aug 2005
Posts: 9
Location: Washington, Iowa

PostPosted: Thu Aug 18, 2005 11:29 am    Post subject: Carb convert Reply with quote

I want to start experimenting with E85 in my 1980 chevy truck I just rebuilt the engine(just stock though) but there is limited E85 availibility here currently short of carring a second carb to swap on what could I do to have a happy medium of the two?

the truck is not a daily driver my commute is by pedal power, this truck moves when there is work to do(average weight 8000-15000lbs) and I would rather get 5mpg buying corn than 8mpg paying terrorists

is this possible or a pipe dream for the dual fuel
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specialgreen
Site Admin


Joined: 10 Jul 2004
Posts: 259
Location: Minneapolis, Minnesota

PostPosted: Thu Aug 18, 2005 4:29 pm    Post subject: Reply with quote

I've thought about ways to try to give my motorcycle a "limp home" mode, running on gasoline. I've wonderend if I could add some kind of petcock to each intake manifold. When open, it would allow air straight in, bypassing the carbs. An air leak where the carb fits the intake manifold normally causes a very lean condition, but in this case, it might give a way to externally tune air/fuel ratio "in case of emergency".

At its simplest, this could be a tiny hole, normally covered by asbestos electrical tape. Even better, it could be a copper tube running to an adustable "pilot" screw.

With such a crude adjustment, air/fuel would only be perfect at one throttle opening (and you might need a dyno to get the same "ideal" speed on all cylinders). But if you tune it for cruising throttle, then it might allow you to ride a few hours home on gasoline.

With a car, you could go electronic: build an "air injector" driven from the O2 sensor!

OK, I'll admit that this is all very impractical Smile .
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hotrod



Joined: 19 Apr 2005
Posts: 872
Location: Colorado

PostPosted: Thu Aug 18, 2005 10:22 pm    Post subject: Reply with quote

Hey it works for NASCAR, that is one of the tricks they used to outsmart the tech inspectors on the restrictor plate races. They came up with a couple different "leaky manifold" solitions as I understand it.

The good thing is that running on gasoline in an E85 tuned car your running rich which is the safe failure.

If you had an AFB style carburator, all you would need to do is pull a couple screws and drop a different set of metering rods in the carburator to change the mixture. On other carburators an air bleed built into a carburator spacer would probably work just fine once you got it sorted out.

Larry
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staley52



Joined: 17 Aug 2005
Posts: 9
Location: Washington, Iowa

PostPosted: Fri Aug 19, 2005 7:56 am    Post subject: Reply with quote

thats the bad part of my quadrajet not a easy jet change I have a carb spacer that I could set up with a valve to cause a air leak at the carb so the cylinders should lean out the same
is there a good starting point for the jet change ? up 2 sizes or 3

but good news a station 7miles from home is bringing in e85 hopefully in a couple of months
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specialgreen
Site Admin


Joined: 10 Jul 2004
Posts: 259
Location: Minneapolis, Minnesota

PostPosted: Fri Aug 19, 2005 9:22 am    Post subject: Reply with quote

In my case, my carbs only have 2 fixed jets: a pilot jet, which is 0.375mm stock (0.40mm in Canada) and a 1.25mm mains.

For the pilots, I tried stock (0.375mm), #76 bit (0.508mm) and #74 bit (0.5714mm), which worked well at cold start, if maybe a bit too rich once warm. Probably 0.55mm would be ideal. That's 1.375 times the Canadian (non-EPA) idle jet size, and 1.47 times the US-EPA pilot jet size.

For the main jet, I guessed at 1.6mm, or 1.28 times stock main jet, and that seems to work.

There is also a needle jet, which is in sequence with the main jet, and I did not change the needle position (yet). Changing the needle taper is more work than I want to deal with.

Based on my experience, I'd say that you can try jets with sizes between 1.3 times the old jet, and 1.4 times the old jet. The change for idle jets can be towards the larger end: maybe even more than 1.4 times the old size. The change at wide-open-throttle can be towards the lower end, maybe even less than 1.3 times the old size.

Say, Hotrod, I saw your post on the Swedish forum about wideband O2 sensors. I've been wondering if it would be possible to use a narrowband sensor to help me tune my carburetor jetting. Would a narrowband sensor send 0.45 volts when the mixture is right?
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hotrod



Joined: 19 Apr 2005
Posts: 872
Location: Colorado

PostPosted: Fri Aug 19, 2005 10:08 pm    Post subject: Reply with quote

Quote:
Based on my experience, I'd say that you can try jets with sizes between 1.3 times the old jet, and 1.4 times the old jet. The change for idle jets can be towards the larger end: maybe even more than 1.4 times the old size. The change at wide-open-throttle can be towards the lower end, maybe even less than 1.3 times the old size.

Say, Hotrod, I saw your post on the Swedish forum about wideband O2 sensors. I've been wondering if it would be possible to use a narrowband sensor to help me tune my carburetor jetting. Would a narrowband sensor send 0.45 volts when the mixture is right?


Remember you need to increase jet size based on the AREA not the diameter. So increase the jet area by 28% or so will get you in the ball park.

For your 1.4 mm jet, it has a diameter squared of 1.96, mulitiply that by 1.28 to get your new diameter squared value, which equals 2.5088. Take the square root of that to find the diameter of the new larger jet orfice, which works out to be 1.5839192. So a 28% increase in jet area would be a jet of 1.584 mm. you are probably a bit leaner than an ideal mixture with you jet sizes but sounds like your in the all park.



Also keep in mind that when you drill a jet out you create a very different entry for the jet orfice. It is possible to drill out a jet to a slightly larger size and due to a much sharper edge on the orfice have it flow the same or less than it did when smaller. Make an effort to match the entry shape as closely as possible. If the stock jet has a slightly rounded entry to the orfice you want to dull the sharp edge on the entry side of the jet when you drill it our. Same goes for any burrs or roughness inside the drilled jet. If at all possible buy a factory jet manufactured to the proper size if you can find one.


As I understand it, narrow band sensors only are accurate near stoich. One way to do it would be to tune it to a stoich mixture then increase the fuel flow the proper percentage for E85, then tweak it by the seat of the pants tuning.
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specialgreen
Site Admin


Joined: 10 Jul 2004
Posts: 259
Location: Minneapolis, Minnesota

PostPosted: Mon Aug 22, 2005 8:44 am    Post subject: Reply with quote

hotrod wrote:
As I understand it, narrow band sensors only are accurate near stoich. One way to do it would be to tune it to a stoich mixture then increase the fuel flow the proper percentage for E85, then tweak it by the seat of the pants tuning.


Wouldn't you want to be at soich? I would think that a dumb one-wire narrowband O2 sensor would only tell you whether you are above or below the "ideal AFR" for your particular fuel (stoich).

Or do you think that a "properly tuned" engine burning ethanol should have a differenet amount of residual oxygen, than a "propelry tuned" gasoline engine?
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staley52



Joined: 17 Aug 2005
Posts: 9
Location: Washington, Iowa

PostPosted: Fri Oct 14, 2005 4:08 pm    Post subject: Reply with quote

well my e85 dreams have been put on hold, the station that was getting e85 decided that there was too much red tape and not enough demand currently but if demand goes up he will look into it again. maybe the rats I mean lawmakers Twisted Evil will make it easier soon!@!@!@
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staley52



Joined: 17 Aug 2005
Posts: 9
Location: Washington, Iowa

PostPosted: Fri Oct 14, 2005 4:10 pm    Post subject: Reply with quote

on a good note it looks like we will be getting a biodiesel plant in town unless some lawyer screws us on that too Sad
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Lgodave



Joined: 01 Sep 2005
Posts: 28
Location: WI

PostPosted: Fri Oct 14, 2005 6:59 pm    Post subject: E85 demand isn't up in IOWA? Reply with quote

Hi,

I've yet to fill up at an E85 station, but I'm surprised to hear with Gas prices as they are that more people aren't trying out E85 in place of the expensive gasoline.

I suppose this is assuming that E85 is cheaper then Gasoline, near you.

What kind of Red Tape did the station have?

I'm not sure if your "former" E85 station did this or not but, the RENEW E85 stations to my North in WI have pumps that "Mix to order". You pull up to the pump and get any one of the following blends E10/E20/E85.

I'm sure some customers might stay away from E85 because of compatibility/performance concerns, but I suspect they might be tempted to use E20... which may lead to their using higher blends up to E85...

Mention it to your local station. If the main concern was compatibility, putting in an E10/E20/E85 type pump might increase traffic and sale of E85 fuel.
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